{"id":1635,"date":"2025-04-11T04:36:28","date_gmt":"2025-04-11T04:36:28","guid":{"rendered":"https:\/\/tcgdigital.com\/?p=1635"},"modified":"2025-08-13T05:42:16","modified_gmt":"2025-08-13T05:42:16","slug":"case-study-large-semiconductor-lab","status":"publish","type":"post","link":"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/","title":{"rendered":"Advanced Automation for Leading Semiconductor Fab, Oregon US\u200b"},"content":{"rendered":"\t\t
\n\t\t\t\t\t\t
\n\t\t\t\t\t\t\t
<\/div>\n\t\t\t\t\t\t\t
\n\t\t\t\t\t
\n\t\t\t
\n\t\t\t\t\t\t
\n\t\t\t\t\t\t
\n\t\t\t\t\t
\n\t\t\t
\n\t\t\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

Advanced Automation for
Leading Semiconductor Fab, <\/span> Oregon US\u200b<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

\n\t\t\t
\n\t\t\t\t\t\t
\n\t\t\t\t\t\t
\n\t\t\t\t\t
\n\t\t\t
\n\t\t\t\t\t\t
\n\t\t\t\t\t

40%<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\tReduction in power consumption<\/strong>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
\n\t\t\t
\n\t\t\t\t\t\t
\n\t\t\t\t\t

30%<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\tReduction of GAN\nblow off<\/strong>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
\n\t\t\t
\n\t\t\t\t\t\t
\n\t\t\t\t\t

25%<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

Reduction in
Plant start-up time\u00a0<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

\n\t\t\t\t\t\t
\n\t\t\t\t\t
\n\t\t\t
\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
\n\t\t\t
\n\t\t\t\t\t\t
\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

Annual cost savings<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

\n\t\t\t
\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
\n\t\t\t\t\t\t\t
<\/div>\n\t\t\t\t\t\t\t
\n\t\t\t\t\t
\n\t\t\t
\n\t\t\t\t\t\t
\n\t\t\t\t\t\t
\n\t\t\t\t\t
\n\t\t\t
\n\t\t\t\t\t\t
\n\t\t\t\t\t
\"\"<\/figure>

Business Challenge<\/h3><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\tOperators struggled to consistently achieve ultra-high purity levels (10 ppb)<\/strong> required for semiconductor-grade products. Due to concerns over potential purity loss, they were reluctant to adjust ASU loads<\/strong>, especially during fluctuating demand. This led to frequent product venting and yield loss<\/strong>, as manual control lacked the precision and confidence needed for real-time optimization\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
\n\t\t\t
\n\t\t\t\t\t\t
\n\t\t\t\t\t
\"\"<\/figure>

Solutions Deployed<\/h3><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

Automatic Sequence Transition<\/strong><\/p>

  • Automatic “one-button” ASU start-up from cold condition<\/li>
  • Automatic transition between single & dual main air compressor mode<\/li><\/ul>

    Linear Model Predictive Control<\/strong><\/p>

    • Optimization of efficiency & change plant load<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
      \n\t\t\t
      \n\t\t\t\t\t\t
      \n\t\t\t\t\t
      \"\"<\/figure>

      Benefits<\/h3><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t
      \n\t\t\t\t\t\t\t\t\t
        \n \t
      • 40% reduction in power consumption<\/strong>, significantly lowering operational costs.<\/li>\n \t
      • 30% decrease in GAN blow-off<\/strong>, enhancing product yield and process efficiency.<\/li>\n \t
      • 25% faster Plant start-up,<\/strong>\u00a0 improving responsiveness.<\/li>\n<\/ul>\nThese improvements collectively delivered an annual savings of $2.5M USD.<\/strong>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

        Advanced Automation forLeading Semiconductor Fab, Oregon US\u200b 40% Reduction in power consumption 30% Reduction of GAN blow off 25% Reduction inPlant start-up […]<\/p>\n","protected":false},"author":1,"featured_media":1731,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"elementor_header_footer","format":"standard","meta":{"footnotes":""},"categories":[63],"tags":[],"class_list":["post-1635","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies"],"yoast_head":"\nAdvanced Automation for Leading Semiconductor Fab, Oregon US\u200b - TCG Digital<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Advanced Automation for Leading Semiconductor Fab, Oregon US\u200b - TCG Digital\" \/>\n<meta property=\"og:description\" content=\"Advanced Automation forLeading Semiconductor Fab, Oregon US\u200b 40% Reduction in power consumption 30% Reduction of GAN blow off 25% Reduction inPlant start-up […]\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/\" \/>\n<meta property=\"og:site_name\" content=\"TCG Digital\" \/>\n<meta property=\"article:published_time\" content=\"2025-04-11T04:36:28+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2025-08-13T05:42:16+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.tcgdigital.com\/wp-content\/uploads\/2025\/04\/lcl.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"800\" \/>\n\t<meta property=\"og:image:height\" content=\"596\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"tcgdigitalstg\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"tcgdigitalstg\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"1 minute\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/\"},\"author\":{\"name\":\"tcgdigitalstg\",\"@id\":\"https:\/\/www.tcgdigital.com\/#\/schema\/person\/846444f8a9d39c5763f7a9b13606b258\"},\"headline\":\"Advanced Automation for Leading Semiconductor Fab, Oregon US\u200b\",\"datePublished\":\"2025-04-11T04:36:28+00:00\",\"dateModified\":\"2025-08-13T05:42:16+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/\"},\"wordCount\":153,\"publisher\":{\"@id\":\"https:\/\/www.tcgdigital.com\/#organization\"},\"image\":{\"@id\":\"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/www.tcgdigital.com\/wp-content\/uploads\/2025\/04\/lcl.jpg\",\"articleSection\":[\"Case Studies\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/\",\"url\":\"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/\",\"name\":\"Advanced Automation for Leading Semiconductor Fab, Oregon US\u200b - TCG Digital\",\"isPartOf\":{\"@id\":\"https:\/\/www.tcgdigital.com\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/#primaryimage\"},\"image\":{\"@id\":\"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/www.tcgdigital.com\/wp-content\/uploads\/2025\/04\/lcl.jpg\",\"datePublished\":\"2025-04-11T04:36:28+00:00\",\"dateModified\":\"2025-08-13T05:42:16+00:00\",\"breadcrumb\":{\"@id\":\"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/#primaryimage\",\"url\":\"https:\/\/www.tcgdigital.com\/wp-content\/uploads\/2025\/04\/lcl.jpg\",\"contentUrl\":\"https:\/\/www.tcgdigital.com\/wp-content\/uploads\/2025\/04\/lcl.jpg\",\"width\":800,\"height\":596},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Home\",\"item\":\"https:\/\/www.tcgdigital.com\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"Advanced Automation for Leading Semiconductor Fab, Oregon US\u200b\"}]},{\"@type\":\"WebSite\",\"@id\":\"https:\/\/www.tcgdigital.com\/#website\",\"url\":\"https:\/\/www.tcgdigital.com\/\",\"name\":\"TCG Digital\",\"description\":\"Accelerating Digital Transformation with Enterprise AI\",\"publisher\":{\"@id\":\"https:\/\/www.tcgdigital.com\/#organization\"},\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":{\"@type\":\"EntryPoint\",\"urlTemplate\":\"https:\/\/www.tcgdigital.com\/?s={search_term_string}\"},\"query-input\":{\"@type\":\"PropertyValueSpecification\",\"valueRequired\":true,\"valueName\":\"search_term_string\"}}],\"inLanguage\":\"en-US\"},{\"@type\":\"Organization\",\"@id\":\"https:\/\/www.tcgdigital.com\/#organization\",\"name\":\"TCG Digital\",\"url\":\"https:\/\/www.tcgdigital.com\/\",\"logo\":{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\/\/www.tcgdigital.com\/#\/schema\/logo\/image\/\",\"url\":\"https:\/\/www.tcgdigital.com\/wp-content\/uploads\/2025\/01\/tcg-full-logo-white-rgb-900px-w-72ppi.png\",\"contentUrl\":\"https:\/\/www.tcgdigital.com\/wp-content\/uploads\/2025\/01\/tcg-full-logo-white-rgb-900px-w-72ppi.png\",\"width\":900,\"height\":186,\"caption\":\"TCG Digital\"},\"image\":{\"@id\":\"https:\/\/www.tcgdigital.com\/#\/schema\/logo\/image\/\"}},{\"@type\":\"Person\",\"@id\":\"https:\/\/www.tcgdigital.com\/#\/schema\/person\/846444f8a9d39c5763f7a9b13606b258\",\"name\":\"tcgdigitalstg\",\"image\":{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\/\/www.tcgdigital.com\/#\/schema\/person\/image\/\",\"url\":\"https:\/\/secure.gravatar.com\/avatar\/6f5ea27e7107574da34904db1e93da46a39220510243f890b389152faf77ecbf?s=96&d=mm&r=g\",\"contentUrl\":\"https:\/\/secure.gravatar.com\/avatar\/6f5ea27e7107574da34904db1e93da46a39220510243f890b389152faf77ecbf?s=96&d=mm&r=g\",\"caption\":\"tcgdigitalstg\"},\"sameAs\":[\"https:\/\/tcgdigital.com\/\"],\"url\":\"https:\/\/www.tcgdigital.com\/author\/tcgdigitalstg\/\"}]}<\/script>\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"Advanced Automation for Leading Semiconductor Fab, Oregon US\u200b - TCG Digital","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/","og_locale":"en_US","og_type":"article","og_title":"Advanced Automation for Leading Semiconductor Fab, Oregon US\u200b - TCG Digital","og_description":"Advanced Automation forLeading Semiconductor Fab, Oregon US\u200b 40% Reduction in power consumption 30% Reduction of GAN blow off 25% Reduction inPlant start-up […]","og_url":"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/","og_site_name":"TCG Digital","article_published_time":"2025-04-11T04:36:28+00:00","article_modified_time":"2025-08-13T05:42:16+00:00","og_image":[{"width":800,"height":596,"url":"https:\/\/www.tcgdigital.com\/wp-content\/uploads\/2025\/04\/lcl.jpg","type":"image\/jpeg"}],"author":"tcgdigitalstg","twitter_card":"summary_large_image","twitter_misc":{"Written by":"tcgdigitalstg","Est. reading time":"1 minute"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"Article","@id":"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/#article","isPartOf":{"@id":"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/"},"author":{"name":"tcgdigitalstg","@id":"https:\/\/www.tcgdigital.com\/#\/schema\/person\/846444f8a9d39c5763f7a9b13606b258"},"headline":"Advanced Automation for Leading Semiconductor Fab, Oregon US\u200b","datePublished":"2025-04-11T04:36:28+00:00","dateModified":"2025-08-13T05:42:16+00:00","mainEntityOfPage":{"@id":"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/"},"wordCount":153,"publisher":{"@id":"https:\/\/www.tcgdigital.com\/#organization"},"image":{"@id":"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/#primaryimage"},"thumbnailUrl":"https:\/\/www.tcgdigital.com\/wp-content\/uploads\/2025\/04\/lcl.jpg","articleSection":["Case Studies"],"inLanguage":"en-US"},{"@type":"WebPage","@id":"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/","url":"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/","name":"Advanced Automation for Leading Semiconductor Fab, Oregon US\u200b - TCG Digital","isPartOf":{"@id":"https:\/\/www.tcgdigital.com\/#website"},"primaryImageOfPage":{"@id":"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/#primaryimage"},"image":{"@id":"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/#primaryimage"},"thumbnailUrl":"https:\/\/www.tcgdigital.com\/wp-content\/uploads\/2025\/04\/lcl.jpg","datePublished":"2025-04-11T04:36:28+00:00","dateModified":"2025-08-13T05:42:16+00:00","breadcrumb":{"@id":"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/#breadcrumb"},"inLanguage":"en-US","potentialAction":[{"@type":"ReadAction","target":["https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/"]}]},{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/#primaryimage","url":"https:\/\/www.tcgdigital.com\/wp-content\/uploads\/2025\/04\/lcl.jpg","contentUrl":"https:\/\/www.tcgdigital.com\/wp-content\/uploads\/2025\/04\/lcl.jpg","width":800,"height":596},{"@type":"BreadcrumbList","@id":"https:\/\/www.tcgdigital.com\/case-study-large-semiconductor-lab\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Home","item":"https:\/\/www.tcgdigital.com\/"},{"@type":"ListItem","position":2,"name":"Advanced Automation for Leading Semiconductor Fab, Oregon US\u200b"}]},{"@type":"WebSite","@id":"https:\/\/www.tcgdigital.com\/#website","url":"https:\/\/www.tcgdigital.com\/","name":"TCG Digital","description":"Accelerating Digital Transformation with Enterprise AI","publisher":{"@id":"https:\/\/www.tcgdigital.com\/#organization"},"potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/www.tcgdigital.com\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"en-US"},{"@type":"Organization","@id":"https:\/\/www.tcgdigital.com\/#organization","name":"TCG Digital","url":"https:\/\/www.tcgdigital.com\/","logo":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/www.tcgdigital.com\/#\/schema\/logo\/image\/","url":"https:\/\/www.tcgdigital.com\/wp-content\/uploads\/2025\/01\/tcg-full-logo-white-rgb-900px-w-72ppi.png","contentUrl":"https:\/\/www.tcgdigital.com\/wp-content\/uploads\/2025\/01\/tcg-full-logo-white-rgb-900px-w-72ppi.png","width":900,"height":186,"caption":"TCG Digital"},"image":{"@id":"https:\/\/www.tcgdigital.com\/#\/schema\/logo\/image\/"}},{"@type":"Person","@id":"https:\/\/www.tcgdigital.com\/#\/schema\/person\/846444f8a9d39c5763f7a9b13606b258","name":"tcgdigitalstg","image":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/www.tcgdigital.com\/#\/schema\/person\/image\/","url":"https:\/\/secure.gravatar.com\/avatar\/6f5ea27e7107574da34904db1e93da46a39220510243f890b389152faf77ecbf?s=96&d=mm&r=g","contentUrl":"https:\/\/secure.gravatar.com\/avatar\/6f5ea27e7107574da34904db1e93da46a39220510243f890b389152faf77ecbf?s=96&d=mm&r=g","caption":"tcgdigitalstg"},"sameAs":["https:\/\/tcgdigital.com\/"],"url":"https:\/\/www.tcgdigital.com\/author\/tcgdigitalstg\/"}]}},"_links":{"self":[{"href":"https:\/\/www.tcgdigital.com\/wp-json\/wp\/v2\/posts\/1635","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.tcgdigital.com\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.tcgdigital.com\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.tcgdigital.com\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.tcgdigital.com\/wp-json\/wp\/v2\/comments?post=1635"}],"version-history":[{"count":0,"href":"https:\/\/www.tcgdigital.com\/wp-json\/wp\/v2\/posts\/1635\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.tcgdigital.com\/wp-json\/wp\/v2\/media\/1731"}],"wp:attachment":[{"href":"https:\/\/www.tcgdigital.com\/wp-json\/wp\/v2\/media?parent=1635"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.tcgdigital.com\/wp-json\/wp\/v2\/categories?post=1635"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.tcgdigital.com\/wp-json\/wp\/v2\/tags?post=1635"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}