{"id":1645,"date":"2025-04-11T04:46:03","date_gmt":"2025-04-11T04:46:03","guid":{"rendered":"https:\/\/tcgdigital.com\/?p=1645"},"modified":"2025-08-07T08:30:13","modified_gmt":"2025-08-07T08:30:13","slug":"case-study-us-based-ethylene-production-plant","status":"publish","type":"post","link":"https:\/\/www.tcgdigital.com\/case-study-us-based-ethylene-production-plant\/","title":{"rendered":"Case Study US Based Ethylene Production Plant"},"content":{"rendered":"\t\t
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\n\t\t\t\t\t\t\t\t\tReal-time analytics & Advanced Automation for Cracker, <\/span>Texas US\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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1.7% <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\tIncrease in Ethylene Production (kt\/y)<\/strong>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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52%<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\tIncrease in furnace run-length (d\/run)\n<\/strong>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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46%<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\tReduction in Decoking time (h\/y)<\/strong>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Annual cost savings<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\"\"<\/figure>

Business Challenge\u200b<\/h3><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\tIn response to rising global competition in the steel industry, plant management initiated efforts to optimize operations, focusing on enhancing productivity and maximizing product yield.\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\"\"<\/figure>

Solutions Deployed<\/h3><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\tReal-time Advisor & Furnace Coil Monitor \n<\/strong>\n
    \n \t
  • Optimized plant reliability, profitability and performance\n<\/li>\n \t
  • Maximized furnace run-length and avoidance of coil overheating\n<\/li>\n<\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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    \"\"<\/figure>

    Benefits<\/h3><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t
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      \n \t
    • 1.7% increase in ethylene production<\/strong> significantly increasing plant productivity.<\/li>\n \t
    • 52% increase in furnace run-length<\/strong>, significantly reducing OPEX.<\/li>\n \t
    • 46% reduction in decoking time<\/strong>, significantly increasing efficiency.<\/li>\n<\/ul>\nCollectively delivering annual savings of 7.8M USD.<\/strong>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

      Real-time analytics & Advanced Automation for Cracker, Texas US 1.7% Increase in Ethylene Production (kt\/y) 52% Increase in furnace run-length (d\/run) 46% […]<\/p>\n","protected":false},"author":1,"featured_media":1749,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"elementor_header_footer","format":"standard","meta":{"footnotes":""},"categories":[63],"tags":[],"class_list":["post-1645","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies"],"yoast_head":"\nCase Study US Based Ethylene Production Plant - TCG Digital<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.tcgdigital.com\/case-study-us-based-ethylene-production-plant\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Case Study US Based Ethylene Production Plant - 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