{"id":1655,"date":"2025-04-11T04:51:34","date_gmt":"2025-04-11T04:51:34","guid":{"rendered":"https:\/\/tcgdigital.com\/?p=1655"},"modified":"2025-08-13T05:41:36","modified_gmt":"2025-08-13T05:41:36","slug":"case-study-european-steel-producer","status":"publish","type":"post","link":"https:\/\/www.tcgdigital.com\/case-study-european-steel-producer\/","title":{"rendered":"Automatic load distribution and load control for steel producer, Netherlands"},"content":{"rendered":"\t\t
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\n\t\t\t\t\t\t\t\t\tAutomatic load distribution and load control for steel producer<\/span>, Netherlands\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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80% <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\tReduction in Venting<\/strong>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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5%<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\tEnergy saving\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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Significant<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Reduction of Operator Workload
<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Annual cost savings<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Business Challenge\u200b<\/h3><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t
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The plant operators were facing\u00a0 plant insufficiencies such as 10% product blow off (average), inefficient load distribution across five production plants creating high production cost. Furthermore, fast demand changes in the complex network created stress at plant operators and frequent start\/stop of plants and compressors increased risk and reduced asset lifetime.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\"\"<\/figure>

Solutions Deployed<\/h3><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\tReal-time Optimizer (RTO)\n\n<\/strong>\n
    \n \t
  • Production continuously optimized by RTO\n<\/li>\n \t
  • Gas network optimization controlling load of three O2 production plants (ASU) in real-time\n<\/li>\n \t
  • Elimination of venting, optimized efficiency and improved reliability\n\n<\/li>\n<\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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    Benefits<\/h3><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t
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      \n \t
    • 80% reduction in venting<\/strong> , significantly increasing plant efficiency.\n<\/li>\n \t
    • 5% energy saving<\/strong>, significantly improving the CO2 footprint of plants.\n<\/li>\n \t
    • Significant reduction of operator workload<\/strong>,\u00a0effectively reducing stress and improving wellbeing of plant operators.\n<\/li>\n<\/ul>\nThese improvements collectively delivered an annual savings of 1M USD.<\/strong>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

      Automatic load distribution and load control for steel producer, Netherlands 80% Reduction in Venting 5% Energy saving Significant Reduction of Operator Workload […]<\/p>\n","protected":false},"author":1,"featured_media":1763,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"elementor_header_footer","format":"standard","meta":{"footnotes":""},"categories":[63],"tags":[],"class_list":["post-1655","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies"],"yoast_head":"\nAutomatic load distribution and load control for steel producer, Netherlands - TCG Digital<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.tcgdigital.com\/case-study-european-steel-producer\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Automatic load distribution and load control for steel producer, Netherlands - 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